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Customer Service: Glossary of Aluminum Terms

Water Stain

If oxygen is excluded from the wraps of coiled product, from the inner surfaces of stacked flat products, or from the faying surfaces of extruded products, and should moisture be permitted to enter those areas through condensation or water exposure, the moisture will have the tendency to steal the oxygen from the skin of aluminum. When this happens, the surface of the metal will become roughened and eventually pitted unless the water is removed and those surfaces are kept exposed to the air or kept free from further moisture. Although water stain is usually only an aesthetic complaint, it can become severe enough to become a structural problem by reducing metal thickness. Aluminum users should learn and practice the basic rules for the handling and storing of aluminum.

Wavy

Not flat. A slight wave following the direction of rolling and beyond the standard limitation for flatness.

Wavy Edge

A rippling departure of an edge from flat.

Weave

"Oscillation" – Uneven wrap in coiling and lateral travel during winding. Improper alignment of rolls over which the metal passes before rewinding and insufficient rewind tension are typical causes.

Web

  1. A single thickness of foil as it leaves the rolling mill.
  2. A connecting element between ribs, flanges, or bosses on shapes and forgings.

Wedge

A hardwood stick used as a forming tool in spinning.

Weld

A union made by welding.

Weld Bead

A deposit of filler metal from a single welding pass.

Weldability

Suitability of a metal for welding under specific conditions.

Welding

  1. A process used to join metals by the application of heat. Fusion welding, which includes gas, arc, and resistance welding, requires that the parent metals be melted. This distinguishes fusion welding from brazing. In pressure welding joining is accomplished by the use of heat and pressure without melting. The parts that are being welded are pressed together and heated simultaneously, so that recrystallization occurs across the interface.
  2. Joining two or more pieces of material by applying heat or pressure, or both, with or without filler metal, to produce a loxalized union through fusion or recrystallization across the interface.

Welding Rod

A rolled, extruded, or cast round filler metal for use in joining by welding.

Welding Wire

Wire for use as a filler metal in joining by welding.

Whip Marks

Markings on a sheet generally running normal to the direction of rolling, resulting from a whipping of the sheet as it enters the rolling mill.

Whisker

"Hair, Slitter" – Minute hair-like sliver along edge(s) due to shearing or slitting operation.

Wide Tolerance

A tolerance wider than "Standard".

Work Hardening

  1. Increase in resistance to deformation (i.e. in hardness) produced by cold working.
  2. Same as strain hardening.

Workability

The characteristic or group of characteristics that determines the ease of forming a metal into desired shapes.

Wrap, Loose

A condition in a coil due to insufficient tension which creates a small void between adjacent wraps.

Wrinkle

"Crease" – A sharp deviation from flat in the sheet which is transferred from processing equipment subsequent to the roll bite.

Wrought Product

Products which began as raw material castings and are mechanically worked by processes such as rolling, extruding, forging, etc.