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Customer Service: Glossary of Aluminum Terms

Ragged Edges

Edges of Sheet or Strip which are torn, split, cracked, ragged or burred or otherwise disfigured.

Recovery

  1. Reduction or removal of work-hardening effects, without motion of large-angle grain boundaries.
  2. The removal of residual stresses by localized plastic flow as the result of low-temperature annealing operations; performed on cold worked metals without altering the grain structure or strength properties substantially.

Recrystallization

  1. A process whereby a distorted grain structure of cold worked metals is replaced by a new, stress-free grain structure as a result of annealing above a specific minimum temperature for a specific time.
  2. The change from one crystal structure to another, as occurs on heating or cooling through a critical temperature.
  3. The formation of a new, strain-free grain structure from that existing in cold worked metal, usually accomplished by heating.

Recrystallization Temperature

The approximate minimum temperature at which complete recrystallization of a cold worked metal occurs within a specified time.

Recystallization Annealing

Annealing cold worked metal to produce a new grain structure without a phase change.

RCS

Abbreviation for Rigid Container Sheet.

Reduction of Area

  1. Commonly, the difference, expressed as a percentage of original area, between the original cross-sectional area of a tensile test specimen and the minimum cross-sectional area measured after complete separation.
  2. The difference, expressed as a percentage of original area, between original cross-sectional area and that after straining the specimen.

Refined Aluminum

Aluminum of very high purity (99.950 percent or higher) obtained by special metallurgical treatments.

Reflector Sheet

An alclad product containing on one side a surface layer of high-purity aluminum superimposed on a core or base alloy of commercial-purity aluminum or an aluminum-manganese alloy. The high-purity coating imparts good polishing characteristics and the core gives adequate strength and formability.

Reheating

Heating metal to hot-working temperature. In general no structural changes are intended.

Remelt Ingot

A cast form suitable for remelting.

Reoil

Oil put on the sheet after cleaning and before coiling for shipment to prevent water stain.

Reroll Stock

(Foil Stock, Sheet Stock) A semifinished rolled product of rectangular cross-section in coiled form suitable for further rolling.

Residual Elements

Small quantities of elements unintentionally present in an alloy.

Residual Stress

  1. Stress present in a body that is free of external forces or thermal gradients.
  2. Macroscopic stresses that are set up within a metal as the result of non-uniform plastic deformation. This deformation may be caused by cold working or by drastic gradients of temperature from quenching or welding.

Residuals

'Incidental' or 'tramp' elements not named in a specification. These inclusions are usually due to contaminated scrap.

Resilience

The tendency of a material to return to its original shape after the removal of a stress that has produced elastic strain.

Rockwell Hardness (Test)

A standard method for measuring the hardness of metals. The hardness is expressed as a number related to the depth of residual penetration of a steel ball or diamond cone (brale) after a minor load of 10 kilograms has been applied to hold the penetrator in position. This residual penetration is automatically registered on a dial when the major load is removed from the penetrator. Various dial readings combined with different major loads, five scales designated by letters varying from A to H; the B and C scales are most commonly in use.

Roll Forming

An operation used in forming sheet. Strips of sheet are passed between rolls of definite settings that bend the sheet progressively into structural members of various contours, sometimes called molded sections.

Roll Chatter

(Mark, Chatter) Numerous intermittent lines or grooves that are usually full width and perpendicular to the rolling or extrusion direction.

Roll Coating

(Streak, Coating) A banded condition caused by non-uniform adherence of roll coating to a work roll. It can be created during hot and/or cold rolling. If generated in the hot rolling process, it is also called "Hot Mill Pickup."

Roll Grind

The uniform ground finish on the work rolls which is imparted to the sheet or plate during rolling.

Roll Mark

A raised area formed during rolling by the imprint of a depression in a roll.

Roll Pickup

Small particles of aluminum and aluminum oxide generated in the roll bite which subsequently transfer to the rolled product. It may be distributed uniformly and/or in streaks. See also "Streak, Coating".

Rolled-In Metal

An extraneous chip or sliver of metal rolled into the surface.

Rolled-In Scratch

A scratch that occurs during the fabricating process and is subsequently rolled over.

Roller Leveling

  1. Passing sheet or strip metal through a series of staggered small rolls so as to flatten the metal. This method is relatively ineffective in removing defects such as buckles, wavy edges, corrugations, twists, etc., or from steel in the higher hardness ranges.
  2. Leveling by passing flat stock through a machine having a series of small-diameter staggered rolls.

Rolling

  1. Reducing the cross-sectional area of metal stock, or otherwise shaping metal products, through the use of rotating rolls.
  2. A term applied to the operation of shaping and reducing metal in thickness by passing it between rolls which compress, shape and lengthen it following the roll pattern.

Rolling Direction (in rolled metal)

The direction, in the plane of the sheet, perpendicular to the axes of the rolls during rolling.

Rolling Ingot

A cast form suitable for rolling.

Rolling Mills

Equipment used for rolling down metal to a smaller size or to a given shape employing sets of rolls the contours of which determine or fashion the product into numerous intermediate and final shapes, e.g., blooms, slabs, rails, bars, rods, sections, plates, sheets and strip.

Rotary Shear (Slitting Machine)

A cutting machine with sharpened circular blades or disc-like cutters used for trimming edges and slitting sheet and foil. NOTE: cutter discs are also employed in producing circles from flat sheets but with differently designed machines.

Rolling Slab

A rectangular semifinished product, produced by hot rolling fabricating ingot and suitable for further rolling.

Rough Machining

Machining without regard to finish, usually to be followed by a subsequent operation.

Rub Mark

A minor form of scratching consisting of a large number of very fine scratches or abrasions.