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Customer Service: Glossary of Aluminum Terms

Machinability

  1. The relative ease of machining a metal.
  2. The capacity of a material to be machined easily.

Machinability Index

A relative measure of the machinability of an engineering material under specified standard conditions.

Macroetch Test

Consists of immersing a carefully prepared section of the steel in hot acid and of examining the etched surface to evaluate the soundness and homogeneity of the product being tested.

Macroetching

Etching of a metal surface with the objective of accentuating gross structural details, for observation by the unaided eye or at magnifications not exceeding ten diameters.

Macrograph

  1. A graphic reproduction of a prepared surface of a specimen at a magnification not exceeding ten diameters. When photographed, the reproduction is known as a photomacrograph (not a macrophotograph).
  2. A photographic reproduction of any object that has not been magnified more than ten times.

Macroscopic

Visible either with the naked eye or under low magnification (as great as about ten diameters.

Macrostructure

  1. The structure of a metal as revealed by examination of the etched surface at a magnification not exceeding ten diameters.
  2. The structure of metal as revealed by macroscopic examination.
  3. The structure of metals as revealed by examination of the etched surface of a polished specimen at a magnification not exceeding ten diameters.

Malleability

The property that determines the ease of deforming a metal when the metal is subjected to rolling or hammering. The more malleable metals can be hammered or rolled into thin sheet more easily than others.

Manual Welding

Welding where in the entire welding operation is performed and controlled by hand.

Mark

Damage in the surface of the product whose name is often described by source.

Mark, Arbor

Surface damage in the vicinity of a coil ID caused by contact with a roughened, damaged or non-circular arbor.

Mark, Bite

A line which is generally perpendicular to the rolling direction.

Mark, Bristle

Raised surface about one inch long, crimped wire shaped and oriented in any direction.

Mark, Chatter (Roll or Leveller)

Numerous intermittent lines or grooves that are usually full width and perpendicular to the rolling or extrusion direction.

Mark, Drag

A surface area showing a scratch or abrasion resulting from contact of the hot extrusion with the press equipment or tooling or, in the case of multi-hole dies, with others sections as they exit the press. Also referred to as "Rub, Tool."

Mark, Handling

  1. For rolled products, an area of broken surface that is introduced after processing. The mark usually has no relationship to the rolling direction.
  2. For extrusions, damage that can be imparted to the surface during handling operations.

Mark, Heat Treat Contact

Brownish, iridescent, irregularly shaped stain with a slight abrasion located somewhere within the boundary of the stain. It is a result of metal-to-metal contact during the quenching of solution heat-treated flat sheet or plate.

Mark, Inclusion

Appearance of surface where actual inclusion or the void it left is observed.

Mark, Knife

A continuous scratch (which may also be creased) near a slit edge, caused by sheet contacting the slitter knife.

Mark, Metal-on-Roll

Repeating depression caused by a particle adhering to a rotating roll over which the metal has passed. Also referred to as "Dent, Repeating."

Mark, Pinch

A sharp deviation from flat in the sheet which is transferred from processing equipment subsequent to the roll bite. Also referred to as "Crease."

Mark, Roll

  1. For rolled products, a small repeating raised or depressed area caused by the opposite condition on a roll. The repeat distance is a function of the offending roll diameter.
  2. For extrusions, a longitudinal groove or indentation caused by pressure from contour rolls as a profile (shape) passes through them for dimensional correction.

Mark, Roll Bruise

A greatly enlarged roll mark whose height or depth is very shallow. See also "Mark, Roll."

Mark, Roll Skid

A full width line perpendicular to the rolling direction and repeating as a function of a work roll diameter.

Mark, Rub

A large number of very fine scratches or abrasions. A rub mark can occur by metal-to-metal contact, movement in handling and movement in transit.

Mark, Stretcher Jaw

A cross hatched appearance left by jaws at the end(s) of metal that has been stretched. These marks are seen if insufficient metal has been removed after the stretching operation.

Mark, Tail

A greatly enlarged roll mark whose height or depth is very shallow. Also referred to as "Mark, Roll Bruise."

Mark, Take Up

A short longitudinal indentation parallel to the rolling direction. Also referred to as "Scratch, Tension."

Mark, Traffic

Abrasion which results from relative movement between contacting metal surfaces during handling and transit. A dark color from the abrasively produced aluminum oxide is usually observed. A mirror image of a traffic mark is observed on the adjacent contacting surface.

Mark, Whip

A surface abrasion which is generally diagonal to the rolling direction. It is caused by a fluttering action of the metal as it enters the rolling mill.

Master Alloy

An alloy containing at least some aluminum and one or more added elements for use in making alloying additions to molten aluminum. Also referred to as "Hardener."

Master/Parent Coil

A large coil to be slit into two or more smaller coils to meet customer width requirements.

Master/Parent Plate

A large plate product to be sheared or sawn into two or more smaller plates to meet customer width and length requirements.

Matrix

  1. The principal phase or aggregate in which another constituent is embedded.
  2. The principal phase in which another constituent is embedded.

Mechanical Polishing

A method of producing a specularly reflecting surface by use of abrasives.

Mechanical Properties

  1. The properties of a material that reveal its elastic and inelastic behavior where force is applied, thereby indicating its suitability for mechanical application; for example, modulus of elasticity, tensile strength, elongation, hardness, and fatigue limit.
  2. Those properties of a materiel that reveal the elastic and inelastic reaction when force is applied, or that involve the relationship between stress and strain; for example, the modulus of elasticity, tensile strength and fatigue limit. These properties have often been designated as physical properties, but the term mechanical properties is much to be preferred. The mechanical properties of steel are dependent on its microstructure.

Mechanical Working

Plastic deformation or other physical change to which metal is subjected, by rolling, hammering, drawing., etc. to change its shape, properties or structure.

Melting Point

The temperature at which a pure metal, compound or eutectic changes form solid to liquid; the temperature at which the liquid and the solid are in equilibrium.

Melting Range

The range of temperature in which an alloy melt; that is the range between solidus and liquidus temperatures.

Metal

An opaque, lustrous, elemental substance that is a good conductor of heat and electricity and, when polished, a good reflector or light. Most metals are malleable and ductile and are, in general, denser than other substances.

Metallography

The science concerning the constituents and structure of metals and alloys as revealed by the microscope.

Metallograph

An optical instrument designed for both visual observation and photomicrography of prepared surfaces of opaque materials at magnifications ranging from about 25 to about 1500 diameters.

Metastable

Possessing a state of pseudo-equilibrium that has a free energy higher than that of the true equilibrium state but from which a system does not change spontaneously.

Microcrack

A crack of microscopic size.

Micrograph

A graphic reproduction of the prepared surface of a specimen at a magnification greater than ten diameters. When photographed, the reproduction is known as a photomicrograph (not a microphotograph).

Microstructure

  1. The structure of a prepared surface of a metal as revealed by a microscope at a magnification greater than ten diameters.
  2. The structure of polished and etched metal and alloy specimens as revealed by the microscope.

Mill Edge

The edge of strip, sheet or plate in the as rolled state. Unsheared.

Mill Finish

A surface finish produced on sheet and plate. Characteristic of the ground finish used on the rolls in fabrication.

Mill Finish Sheet

Sheet having a nonuniform finish which may vary from sheet to sheet and within a sheet and may not be entirely free from stains or oil.

Minimum Residual Stress (MRS)

The term applies to products, usually flat rolled, which have been processed to minimize internal stress of the kind that causes distortion when material is disproportionally removed from one of the two surfaces through mechanical or chemical means.

Modulus of Elasticity

A measure of the rigidity of metal. Ratio of stress, within proportional limit, to corresponding strain. Specifically, the modulus obtained in tension or compression is Young's modulus, stretch modulus or modulus of extensibility; the modulus obtained in torsion or shear is modulus of rigidity, shear modulus or modulus of torsion; the modulus covering the ratio of the mean normal stress to the change in volume per unit volume is the bulk modulus. The tangent modulus and secant modulus are not restricted within the proportional limit; the former is the slope of the stress-strain curve at a specified point; the latter is the slope of a line from the origin to a specified point on the stress-strain curve. Also called elastic modulus and coefficient of elasticity.

Modulus of Elasticity (tension)

Force which would be required to stretch a substance to double its normal length, on the assumption that it would remain perfectly elastic, i.e., obey Hooke's Law throughout the twist. The ratio of stress to strain within the perfectly elastic range.

Modulus of Rigidity

The ratio of the unit shear stress in a torsion test, to the displacement caused by it per unit length in the elastic range. This modulus corresponds to the modulus of elasticity in tension test.

Mold

A form of cavity into which molten metal is poured to produce a desired shape.