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Customer Service: Glossary of Aluminum Terms

Fabricating Ingot

A cast form suitable for subsequent working by such methods as rolling, forging, extruding, etc. (Rolling Ingot, Extrusion Ingot, Forging Ingot).

Face Centered (concerning cubic space lattices)

Having equivalent points at the corners of the unit cell and at the centers of its six faces. A face-centered cubic space lattice is characteristic of one of the close-packed arrangements of equal hard spheres.

Fatigue

The tendency for a metal to break under conditions of repeated cyclic stressing considerably below the ultimate tensile strength.

Fatigue Life

The number of cycles of stress that can be sustained prior to failure for a stated test condition.

Fatigue Limit

The maximum stress below which a materiel can presumable endure an infinite number of stress cycles. If the stress is not completely reversed, the value of the mean stress, the minimum stress or the stress ratio should be stated.

Fatigue Strength

The maximum stress that can be sustained for a specified number of cycles without failure, the stress being completely reversed within each cycle unless otherwise stated.

Feed Line

"Streak, Grinding": A streak with a helical pattern appearance transferred to a rolled product from a work roll.

Fiber

(1) The characteristic of wrought metal that indicates directional properties. It is revealed by etching a longitudinal section or manifested by the fibrous appearance of a fracture. It is caused chiefly by extension of the constituents of the metal, both metallic and nonmetallic, in the direction of working. (2) The pattern of preferred orientation of metal crystal after a given deformation process.

Fibrous Fracture

A fracture whose surface is characterized by a dull gray or silky appearance.

Filler Metal

A third material that is melted concurrently with the parent metal during fusion or braze welding. It is usually, but not necessarily, of different composition from the parent metals.

Fillet

A concave junction between two surfaces.

Fin Stock

Coiled Sheet or foil in specific alloys, tempers and thickness ranges suitable for manufacture fins for heat exchanger applications.

Finish

The characteristics of the surface of a product.

Finishing

A broad classification denoting production operations performed on a material to alter its appearance, to improve its corrosion resistance, to enhance its aesthetics, or to prepare it for some special application.

Mechanical finishing includes buffing, polishing, grinding, sanding, or even subjecting a surface to sand or shot blasting.

Chemical finishing includes preparation for painting or anodizing with conversion coating. Caustic etching and bright dipping are examples.

Electrolytic finishing covers any of the various anodizing processes.

Applied Finishing involves painting, laminating, plating or porcelainizing.

Finishing Temperature

  1. The temperature at which hot working is completed.
  2. Temperature of final hot-working of a metal.

Flag

A marker inserted adjacent to the edge at a splice or lap in a roll of foil.

Flash Welding

A resistance butt welding process in which the weld is produced over the entire abutting surface by pressure and heat, the heat being produced by electric arcs between the members being welded.

Flatness

  1. For rolled products, a distortion of the surface of sheet such as a bulge or a wave, usually transverse to the direction of rolling. Often described by location across width, i.e., edge buckle, quarter buckle, center buckle, etc.
  2. For extrusions, flatness (off contour) pertains to the deviation of a cross-section surface intended to be flat. Flatness can be affected by conditions such as die performance, thermal effects and stretching.

Flat Sheet

Sheet with sheared, slit or sawed edges, which has been flattened or leveled.

Flat-Sheet Circles

Circles cut from flat sheet.

Flow Lines

  1. Texture showing the direction of metal flow during hot or cold working. Flow lines often can be revealed by etching the surface or a section of a metal part.
  2. In mechanical metallurgy, paths followed by volume elements of metal during deformation.

Flow Stress

  1. The shear stress required to cause plastic deformation of solid metals.
  2. The uniaxial true stress required to cause plastic deformation at a specified value of strain.

Flux

  1. In refining, a material used to remove undesirable substances as a molten mixture. It may also be used as a protective covering for molten metal.
  2. In welding, a material used to prevent the formation of, or to dissolve and facilitate the removal of, oxides and other undesirable substances.

Fold

A forging or casting discontinuity caused by metal folding back on its own surface during flow in the die or mold cavity.

Formability

The relative ease with which a metal can be shaped through plastic deformation.

Fractography

Descriptive treatment of fracture, especially in metals, with specific reference to photographs of the fracture surface. Macrofractography involves photographs at low magnification; microfractography, at high magnification.

Fracture

Surface appearance of metals when broken.

Fracture Test

  1. Nicking and breaking a bar by means of sudden impact, to enable macroscopic study of the fractured surface.
  2. Breaking a specimen and examining the fractured surface with the unaided eye or with a low-power microscope to determine such things as composition, grain size, case depth, soundness, and presence of defects.

Fracture Toughness

A generic term for measure of resistance to extension of a crack. The term is sometimes restricted to results of a fracture mechanics test, which is directly applicable in fracture control.

Fragmentation

The subdivision of a grain into small discrete crystallites outlined by a heavily deformed network of intersecting slip bands as a result of cold working. These small crystals or fragments differ from one another in orientation and tend to rotate to a stable orientation detemined by the slip systems.

Fretting (Fretting Corrosion)

Action that results in surface damage, especially in a corrosive environment, when there is relative motion between solid surfaces in contact under pressure.

Friction Gouges or Scratches

A series of relatively short surface scratches variable in form and severity. Refer to Galling.

Full Center

"Buckle, Center":Undulation (wavy region) in the center of the metal.

Full Hard Temper

In non-heat treatable alloys, it is the hardest temper obtainable by hard cold rolling.

Fusion Welding

Any welding process in which fusion is employed to complete the weld.